Forklifts are the backbone of countless warehouses and industrial settings. These powerful machines keep operations running efficiently by lifting, transporting, and stacking heavy loads. But with such great power come great risks, especially if they’re improperly operated.
According to the Occupational Safety and Health Administration (OSHA), forklift-related accidents account for more than 35,000 serious injuries annually in the United States. These statistics highlight the importance of prioritizing forklift safety in every warehouse and fulfillment center environment.
The Cost of Forklift Accidents
The human cost of forklift accidents is immeasurable. However, the financial burden is also significant.
According to the National Safety Council, the average cost of a workplace forklift accident can range from more than $40,000 per medically consulted injury to a staggering $1.34 million per death. This includes medical expenses, lost wages, worker compensation claims, and potential damage to property and equipment.
Leading the pack in forklift accidents are tip-overs, often caused by exceeding weight capacity or improper load handling. These account for a significant portion of all incidents. Worker injuries from being struck by a forklift are another primary concern, frequently stemming from blind spots, poor communication, or pedestrian error. Finally, falls from forklifts, while less frequent, can still occur while entering or exiting the vehicle or during operation on uneven surfaces. Mitigating these risks requires a collective effort.
Building a Culture of Safety: Best Practices for Forklift Operation
By implementing best practices, including proper training, and fostering a safety-conscious environment, facility managers can significantly reduce the risk of accidents. Key priorities must include:
- Operator Training and Certification: Only trained and certified operators should be responsible for operating a forklift. Training should encompass safe operation procedures, OSHA regulations, and specific hazards present in the workplace. Regular refresher training ensures operators remain updated on best practices and changing regulations.
- Pre-Operational Inspections: Before each shift, operators should thoroughly inspect the forklift to ensure proper working order. This includes checking brakes, tires, steering, lights, and warning signals. Any defects should be reported immediately for prompt repairs.
- Load Handling and Capacity: Never exceed the weight capacity of the forklift. This is crucial to prevent tip-overs. Ensure loads are balanced and secure before lifting or transporting. Use forks appropriate for the size and weight of the load.
How Plastic Pallets Contribute to Forklift Safety
While not directly related to operator training, the pallet type can also contribute to forklift safety. Plastic pallets bring many benefits compared to their wooden counterparts.
First, their consistent dimensions and weight distribution minimize the risk of load imbalance and tip-overs, a common concern with wooden pallets that can warp or splinter over time. Second, unlike wooden pallets, plastic pallets are typically lightweight. Workers can safely move heavier loads without worrying about overloading the forklift. This reduces strain on the machinery and lowers the risk of accidents. Additionally, the smooth surface of plastic pallets minimizes snags or tipping during transport compared to the uneven surface of wooden pallets. Finally, unlike wood, plastic pallets don’t splinter or degrade, which can obscure the operator’s view of the fork tines and load, improving visibility and reducing the risk of accidents.
Manufacturers using forklifts can enhance their safety by opting for iGPS plastic pallets. These pallets are safer than their wooden counterparts for forklift operators because they are lighter and minimize load imbalance. For more information, contact us at 1-866-557-0047, email a specialist at switch@igps.net, or visit our contact page.
